Introduction: Addressing a Critical Need in Copper Chip Recycling

In the bustling world of metal recycling, a Thai company specializing in copper chip recovery faced a pressing challenge: managing excess oil in their recycled copper particles. Their existing de-oiling machinery was inefficient, frequently causing blockages and production delays. In July 2024, they turned to ENERPAT, a renowned name in theDisposal Solutions for Scrap Metal Chips, hoping to find a solution that could reduce the hydrate content in brass to 0-3%.

The Challenge: Inefficient De-oiling Hinders Production

The Thai recycler processed approximately 10 tons of copper short chips and 2 tons of copper wire daily. Their current setup, comprising manual feeding, outdated Metal Chip Wringers, and a copper chip briquetting machine, was plagued by frequent breakdowns due to material jamming. This not only disrupted the entire production line but also increased labor costs and reduced overall efficiency.

ENERPAT's Solution: Tailored Metal Chip Wringers for Enhanced Performance

Understanding the client's predicament, ENERPAT's sales engineer, Tina, conducted an on-site assessment. She identified key areas for improvement and proposed a comprehensive solution: replacing the old de-oiling machines with ENERPAT's state-of-the-artMetal Chip Wringer & Centrifuges. For the larger production line, the ENERPAT ED800 Metal Chip Wringer was recommended, while the smaller line was equipped with the ED400 model. Additionally, each line was fitted with feeding conveyors and chip discharge machines to minimize manual intervention and boost productivity.

Product Spotlight: ENERPAT ED Series Metal Chip Wringers

ENERPAT's ED Series Metal Chip Wringers are designed for high-capacity, automated de-oiling of various metal chips, including iron, aluminum, and copper, generated in industries such as automotive manufacturing, railway machinery, and electronics. These machines utilize centrifugal force to separate oil from metal chips, with the oil being collected and discharged through designated channels. The de-oiled chips are then expelled from the bottom of the machine, achieving a dryness level of over 98%.

Key Features:

• Oil Collection Chamber:Equipped with an automatic flushing function to prevent clogging.

• Discharge Plate:Hydraulically driven, adaptable to various chip shapes, ensuring consistent de-oiling efficiency.

• De-oiling Sieve Basket: Made of stainless steel with wedge-shaped slots, resistant to blockage and corrosion, enhancing separation efficiency.

• Vibration Isolator: Reduces vibration and includes a sensor to adjust the machine's operation, preventing damage from excessive vibration.

ENERPAT Metal Chip Wringer Technical Specifications

Client Testimonial: A Year of Seamless Operation and High Praise

After a year of operation, the Thai client expressed immense satisfaction with ENERPAT's solution. "The new Metal Chip Wringers have transformed our production process," they said. "Not only have we seen a significant reduction in downtime and maintenance costs, but the quality of our de-oiled copper chips has also improved, leading to higher profits from our downstream suppliers."

ENERPAT's Perspective: Innovating for Customer Success

"This case exemplifies ENERPAT's commitment to providing tailored solutions that address our clients' unique challenges," remarked an ENERPAT representative. "By understanding their specific needs and leveraging our advanced technology, we were able to deliver a solution that not only met but exceeded their expectations, fostering a long-term partnership built on trust and mutual success."

Conclusion: Transform Your Metal Chip Recycling with ENERPAT

If you're facing similar challenges in managing scrap metal chips, ENERPAT is here to help. Our Metal Chip Wringers & Centrifuges are designed to optimize your operations, reduce costs, and enhance efficiency.Contact us today to explore our range of Disposal Solutions for Scrap Metal Chips and receive a customized solution along with a competitive quote. Let ENERPAT be your partner in achieving unparalleled success in metal recycling.

WhatsApp:+86 177 6803 1176

E-mail: inquiry@enerpat.net